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3D Printworx Scan-to-Part

Can’t find the part? We may make it for nothing.

Free 3D scanning and reverse engineering for selected replacement parts. If a component is discontinued, obsolete or impossible to source and we believe other people are stuck with the same problem, we will cover the engineering. You pay for the part we manufacture.

Not sure it qualifies? Send it anyway. We would rather turn something down than miss it.

A 3D printed replacement part beside the original

Why we would do the engineering for free

Recreating a component normally means four separate jobs — scanning, reverse engineering, design, printing — and the first two are most of the cost. When somebody needs exactly one part, that maths never works. It is why so many perfectly repairable machines get scrapped over a broken £15 clip.

But the expensive half only happens once. Once the digital model exists, making another one is just printing. So if we think the part has a life beyond your single order, we will invest in creating that model ourselves and recover it by selling the part again — to the next person searching for it at eleven at night, having given up on the manufacturer.

It is the same reason a niche part is viable at all here: nothing sits in a warehouse. It exists as data and gets made when somebody orders one.

The normal way

Scan + engineer + print

You pay for all four stages. Correct for a one-off and we quote it happily — but for a single hinge it is rarely worth it.

Scan-to-Part

You pay for the part

We take on the scanning and reverse engineering. No separate engineering charge and no upfront fee.

What’s the catch?

Two conditions and they are the whole of it.

We have to believe somebody else needs one

Not a huge market — printing on demand makes very small ones work. Things that suggest there is one:

  • The manufacturer has discontinued the spare
  • The product is out of support but still in use
  • The component has a known tendency to fail
  • Plenty of the original equipment is still out there
  • A replacement is impossible to find, or absurdly expensive
  • Your company runs several of the same machine
  • Repair shops keep needing the same component
  • People are already searching for one online

These are useful evidence, not a checklist. You do not need an owners’ club or a spreadsheet of buyers.

The digital files stay with us

The free programme gives you a physical part. CAD, STL, mesh and scan data are not included — that model is what lets us recover the engineering and giving it away would end the programme within the year. If you need the data, we will quote it as normal reverse engineering.

What will not usually qualify

  • A genuine one-off, with no application beyond your part — we can still quote that the normal way
  • Parts that are easy and cheap to buy already
  • Components so complex that developing and testing them is a project in itself
  • Safety-critical parts — braking, steering, lifting, pressure, load-bearing
  • Anything where the design, trademark or reproduction rights are in doubt

How it works, start to finish

Tell us about the part

What it is, what it came off and photographs. Four minutes.

Tell us why it is hard to get

Discontinued, unsupported, or priced like a rare coin.

Tell us who else might need one

The question that decides most applications.

We assess it

Feasibility, scanning approach, material, likely price, repeat demand, safety, IP.

We scan and reverse engineer

At our cost, if we take it on. Scan, rebuild, print, check it fits.

You buy the part

The first customer pays for the component. That is the whole bill.

It joins the shop

The next person who needs one just orders it — from stock or printed to order.

It has worked before

These are examples of the model, not limits on what we are looking for. The next one could come from a market we have never touched.

Replacement part

Denon AVR-5803 door hinge

The problem: the original hinge stopped being available and the plastic goes brittle and snaps.
What we did: recreated it and printed it in PA12 nylon.
What happened: it is now a product. Everyone since has simply bought one.

See the part

New product

Orbea Ordu nutrition box

The problem: nothing on the market fitted the frame.
What we did: scanned the bike and designed a box around its actual geometry.
What happened: around forty sold, to people with the same bike and the same gap.

See the product

Submit your part

This asks more of you than a contact form does, deliberately. We are deciding whether to spend a day of engineering time on your part and the answers are how we decide. Four minutes and the most useful thing you can tell us is why you think somebody else is looking for the same thing.

You will hear back either way, usually within two working days. If it is not right for the programme we will say so plainly and quote it the normal way instead — plenty of good jobs are simply one-offs.

Prefer to talk it through first? Ring 0330 229 0175 and ask for the engineering team.

A car club or a run of the same spare rather than one broken part? That is request a new part.

The part · 1 of 3
The part

FAQ

Not answered here?

Ask the engineers who run the machines. We answer the same working day.

Is there anything to pay upfront?

No. There is no separate engineering charge and no upfront fee. If we take the part on, the first customer pays for the component we manufacture. That is the whole bill.

What do I need to send with my application?

What the part is, what it comes from, roughly how big it is, plus photographs: one of the component and one showing where it fits. A phone photo is fine.

How soon will I hear back?

You will hear back either way, usually within two working days.

Does submitting a part guarantee it will be made?

No. Submitting a part does not guarantee it is accepted into the programme. We assess feasibility, material, likely price, repeat demand, safety and IP before deciding.

What happens if my part is not accepted?

We will say so plainly and quote it the normal way instead through our reverse engineering service. Reverse engineering service

Will I get the CAD or scan files?

No. The free programme covers the physical part. CAD, STL, mesh and scan data are not included. If you need the data, we will quote it as normal reverse engineering. Reverse engineering service

What happens to the part after mine is made?

It joins the shop, so the next person who needs one can order it from stock or have it printed to order. The Denon AVR-5803 door hinge started this way and is now a product.

We need a run of the same spare for a car club. Is this the right route?

For a car club or a run of the same spare rather than one broken part, use our request a new part form instead. Request a new part

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What can we help with?

Tap one to get started.

A specialist replies the same working day. Rather talk? 0330 229 0175

Book a demonstration

Tell us what you work on and an engineer will set it up on the right kit.

Want to judge it on your own part? Upload your file to the instant quote and order a print in the material you are weighing up.

A specialist replies the same working day. Rather talk? 0330 229 0175